Industrial-grade UHMW-PE rollers and wheels engineered for high-load conveyor systems and extreme wear environments. Self-lubricating, chemical resistant, and designed for noise reduction.
Jiasheng Plastics specializes in the precision manufacturing of custom UHMW-PE (Ultra-High Molecular Weight Polyethylene) rollers and wheels, designed to outperform traditional metal and standard plastic components in rigorous industrial environments. Our rollers are crafted from premium PE1000 resin, which offers the highest abrasion resistance among all engineering plastics. Unlike steel rollers that can corrode, seize, and cause significant noise, our UHMW-PE solutions are inherently corrosion-proof and provide a "silent" operation, making them a preferred choice for high-speed conveyor lines in logistics and packaging facilities.
The self-lubricating nature of UHMW-PE ensures that our rollers maintain a low coefficient of friction throughout their service life. This property not only protects the conveyor belts from premature wear but also significantly reduces the power consumption of the entire drive system. Our wheels and rollers are particularly effective in "dirty" environments where dust, sand, or moisture are present. The material's zero water absorption and non-stick surface prevent the buildup of debris, which is a common cause of bearing failure in traditional rollers. We use advanced CNC turning centers to achieve precise tolerances on bearing seats, ensuring a perfect press-fit that prevents bearing migration during heavy operation.
At our Dezhou manufacturing facility, we offer a comprehensive design-to-production service. Whether you need a simple idler roller or a complex drive wheel with integrated keyways and seals, our engineering team can work from your CAD drawings or physical samples. We provide rollers for a vast array of industries, including food processing where hygiene is paramount, and heavy mining where impact resistance is critical. By utilizing Jiasheng’s UHMW-PE rollers, companies can expect significantly reduced maintenance downtime, lower replacement costs, and an overall improvement in the efficiency of their material handling systems.
| Property | Test Method | Value | Unit |
|---|---|---|---|
| Density | ISO 1183 | 0.93 – 0.95 | g/cm³ |
| Tensile Strength at Break | ISO 527 | 25 – 30 | MPa |
| Coefficient of Friction (Dynamic) | ASTM D1894 | 0.10 – 0.20 | — |
| Shore Hardness | ISO 868 | 62 – 68 | Shore D |
| Impact Strength (Charpy) | ISO 179 | No Break | kJ/m² |
| Wear Resistance (Sand Slurry) | ISO 15527 | 100 | Index (Steel=1000) |
| Water Absorption | ISO 62 | 0.00 | % |
| Operating Temperature (Short term) | — | +120 | °C |
| Operating Temperature (Long term) | — | −80 to +90 | °C |
| Elongation at Break | ISO 527 | > 300 | % |
| Compressive Strength | ISO 604 | 15 – 20 | MPa |
| Dielectric Strength | IEC 60243 | > 50 | kV/mm |
Technical data is based on virgin UHMW-PE resin. Custom additives like MoS2 or Oil-filled grades can be used to further enhance sliding properties for specific high-speed applications.
Dampens vibration and eliminates the metallic "clanking" of steel rollers, creating a safer and quieter workplace.
Completely resistant to water, saltwater, and harsh cleaning chemicals. Perfect for washdown environments in food plants.
The low coefficient of friction reduces the torque required to drive the conveyor, leading to lower electricity costs.
Does not swell in water or humidity. Precision-machined bearing seats remain accurate across a wide temperature range.
Virtually unbreakable. Absorbs shock loads that would dent steel or shatter standard PVC/Nylon rollers.
Prevents material build-up (carry-back) on the roller surface, which protects the belt and reduces cleaning frequency.
Idler rollers, return rollers, and impact rollers for mining, ports, and bulk handling terminals.
Washdown-safe rollers for bottling lines, meat processing, and dairy packaging systems.
Quiet, high-speed rollers for automated sorting centers and warehouse conveyor systems.
Custom-machined drive wheels and guide rollers for labeling, filling, and wrapping equipment.
Heavy-duty wear rollers for transporting abrasive minerals, sand, and gravel in harsh outdoor conditions.
Corrosion-proof rollers for handling aggressive chemicals or operating in highly acidic environments.
Jiasheng Plastics provides a fully flexible customization platform for all your roller and wheel requirements. We maintain a large inventory of UHMW-PE rod stock in various diameters (up to 500mm), allowing us to respond quickly to both prototype requests and large-scale production runs. Our standard CNC machining capabilities include precision turning of the outer diameter, internal boring for shafts or bearings, and the addition of features such as O-ring grooves, sprocket teeth, or tapered profiles for curved conveyors.
Beyond standard UHMW-PE, we can customize the material formulation to suit your specific environment. This includes the addition of MoS2 (Molybdenum Disulfide) for even lower friction, UV stabilizers for outdoor use, or anti-static additives for explosive ATEX zones. We also offer various assembly options, including the installation of high-quality bearings (SKF, FAG, or custom brands), seals (labyrinth or contact), and precision-ground shafts in carbon steel or stainless steel. Each finished assembly is tested for concentricity and smooth rotation to ensure it meets your performance criteria before leaving our factory.
Contact our technical sales team for pricing, bulk discounts, and CNC machining consultations. We provide worldwide delivery and free samples.
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